VFDs: The Game Changer

Variable Frequency Drives (VFDs) are energy saving devices that came into popularity in the late 1970’s. VFDs intercept incoming electricity from the utility and modify it using Pulse Width Modulation (PWM) to meet, but not exceed, the load requirements for your specific application. VFDs are best used in applications with variable torque loads, which may not always need to run at full bore for the entirety of their lifetime. This helps you to use less energy than running a motor at full power all of the time. This also helps to reduce wear on the motor over time.

Benefits to using a VFD:

  • Energy Savings
  • Reduces Peak Energy Demand
  • Reduces power when not required
  • Fully Adjustable Speed
  • Controlled starting, stopping, and acceleration
  • Dynamic Torque Control
  • Provides smooth motion for applications such as elevators and escalators
  • Maintains speed of equipment, making drives ideal for manufacturing equipment and industrial equipment such as mixers, grinders, and crushers
  • Versatility
  • Self-diagnostics and communications
  • Advanced overload protection
  • PLC-like functionality and software programming
  • Digital inputs/outputs
  • Analog inputs/outputs
  • Relay outputs
  • Low motor starting currents
  • Reduction of thermal and mechanical stresses on motors and belts during starts
  • Simple installation
  • High power factor
  • Lower kVa

Applications that can Benefit from a VFD Include:

  • Pumps
  • AC Motors
  • Conveyor Systems
  • Elevators
  • Screw Presses
  • Constant Air Volume Systems
  • Boilers and Forced Draught Fans
  • Cooling Towers
  • Drying Machines (Furnace Fans)
  • Carts
  • Wood Working Machines
  • Weighing Machines
  • Packaging Machines
  • Extruders
  • Cranes and Hoists
  • Injection Molding Machines
  • Wire Drawing Machines
  • Agitators
  • Rollers
  • Multilevel Car Parking Towers
  • Automated Warehouses
  • Blowers
  • HVAC Units
  • Compressors
  • Automation Applications Where:
    • Complete speed control is required
    • Energy savings is a goal
    • Custom control is needed

Drawbacks to using a VFD:

Using a VFD is a technical decision that needs the input of experienced technicians and industry experts that know the details of your specific application and can help you to weigh the benefits and drawbacks. The initial cost can be outweighed by the energy savings you can accrue throughout extended use of your VFD. You can find an energy savings calculator here. To help you decide if a VFD is right for your application.


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